Zhang Jia Gang QING CHEN YU Machinery Co., Ltd.
Zhang Jia Gang QING CHEN YU Machinery Co., Ltd.
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Socket Fusion Welding Machine

Socket fusion is a major welding method for small diameter pipes. Socket fusion welding machine is mainly used for welding pipes made from HDPE, PPR. Socket fusion welding involves the use of a fitting. The process operation is generally manual. The welding cycle consists of a heating phase and a cooling phase. In socket fusion welding, a socket mounted on a hot plate is used to heat the outside surface of the pipe being welded. On the opposite side of the hot plate, a spigot is used to heat the inside surface of the injection moulded fitting.


Technical Specification of Socket Fusion Welding Machine



Product name

Socket fusion welding machine for HDPE pipe & PPR pipe

Model

20-32mm

20-63mm

75-110mm

Welding range

20mm, 25mm, 32mm

20mm,25mm,32mm,

              40mm,50mm,63mm

75mm, 90mm, 110mm

Power supply

220/230V,50/60Hz

220/230V,50/60Hz

220/230V,50/60Hz

Absorbed Power

600W

800W

1500W

Working Temperature

260℃±10%

260℃±10%

260℃&±10%

Packing Dimension

115 x 50 x 320 mm

175 x 50 x 360 mm

175 x 50 x 395 mm

Weight:

1.75kgs

1.82kgs

3.16kgs

Samples available

Free sample available if small quantity need.

Packing method

Cartons

MOQ

5PCS for each model

Production lead time

Depending on the order quantity.
Normally about 20 days for a 20ft container

Warranty time

5 years for normal using

Payment term

T/T or LC at sight

FOB loading port

Ningbo or Shanghai China

Place of origin

China



Features of  Socket Fusion Welding Machine


QING CHEN YU brand socket fusion welding machine are practical, easy to handle and safe, the welding machine is available with an adjustable electronic thermoregulator (TE), or with a fixed electronic thermostat (TFE).


This new TFE control system features a new self-diagnostic device, provided with an alarm, which would alert the operator in case of anomaly; at the same time, the heating element would switch off automatically. Thanks to an algorithm PID microcontroller, combined with a platinum sensor, the temperature control system can react faster to the external temperature fluctuations, and guarantee higher reliability and longer durability.


Advantages of Socket Fusion Welding Machine Compared to Other Welding Techniques 

Over other welding methods, the socket fusion welding machine offers a number of benefits. The thermoplastic pipe may be joined together with this equipment employing pressure and heat to create a solid, long-lasting junction. The socket fusion welding machine uses a great deal less energy than conventional welding methods like butt fusion welding, saving money on electricity. Furthermore, socket fusion welding machines can more easily join pipes with smaller diameters, which makes them perfect for usage in limited locations. Additionally portable and lightweight, the device offers increased field freedom. All things considered, the socket fusion welding machine provides a practical, dependable, and successful method of attaching thermoplastic pipes and fittings.


How to Ensure Quality Control in Socket Fusion Welding Machine 

Quality control is a critical aspect of using Socket Fusion Welding Machines to ensure the integrity and strength of pipe joints. To maintain quality control, regular maintenance checks should be conducted that include inspections of all machine components, including heaters, pressure gauges, and clamps. Additionally, operators should receive comprehensive training on the proper use and maintenance of the machine to guarantee consistent and reliable results. The use of proper welding techniques and procedures can also ensure joint strength, integrity, and longevity. These steps will help ensure consistent and reliable performance of the Socket Fusion Welding Machine, reducing the risk of joint failure and associated costs.


Video of Socket Fusion Welding Machine

FAQs Of Socket Fusion Welding Machine

  • What temperature range is required for optimal welding performance? What temperature range is required for optimal welding performance?

    The temperature range required for optimal welding performance depends on the materials being joined, with PE generally requiring a temperature of 200-240°C.


  • Is operator training required to operate the Socket Fusion Welding Machine? Is operator training required to operate the Socket Fusion Welding Machine?

    Yes, operator training is required to operate the Socket Fusion Welding Machine, as proper technique is crucial for achieving a strong and durable weld.


  • What materials can be joined using a Socket Fusion Welding Machine? What materials can be joined using a Socket Fusion Welding Machine?

    The Socket Fusion Welding Machine can be used to join materials including polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC).


  • How does the Socket Fusion Welding Machine differ from other techniques? How does the Socket Fusion Welding Machine differ from other techniques?

    The Socket Fusion Welding Machine differs from other thermoplastic welding techniques (such as butt fusion and electrofusion) in that it uses a heating tool to melt the outside surfaces of the materials being joined, which are then pressed together until the molten plastic cools and solidifies, creating a welded joint.


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