The PPR Pipe Production Line is an advanced and automated equipment designed for the production of polypropylene random (PPR) and polyethylene raised temperature (PE-RT) pipes. The equipment involves extrusion, calibration, cooling, and cutting processes, specifically designed for maximum efficiency and quality control. The pipes produced from the PPR Pipe Production Line are lightweight, corrosion-resistant, and require minimal maintenance. This technology offers a reliable and cost-effective solution for the production of high-quality thermoplastic pipes for use in various plumbing, heating, and potable water applications.
Fitted with a single-screw extruder tailored for polyolefin, it boasts fast plasticization and high efficiency.
The co-extrusion die head, designed meticulously, features a well-designed flow channel, smooth inner and outer walls, and minimal internal stress.
Pipe diameter ranges from 20 to 160mm, achieving a production speed of up to 18m/min.
Versatile in function, it produces various types of pipes including standard PPR, nanometer antibacterial, PE-RT, and PE-X.
By adding a co-extrusion engine and die to the existing setup, it can manufacture PPR fiberglass reinforced composite pipes.
Proporties
PPR pipes produced from the PPR Pipe Production Line have several unique properties that make them ideal for plumbing and heating applications. Both materials have excellent thermal and chemical resistance, making them ideal for use in hot and cold potable water systems, heating systems, air conditioning systems, and underfloor heating applications. The pipes have a smooth interior surface, reducing friction losses and providing better hydraulic performance. Additionally, the pipes are lightweight and easy to install, reducing labor and installation costs. The durable and corrosion-resistant properties of these pipes provide long-term performance and reliability, essential for plumbing and heating systems.
Applications
In recent years, as living standards rise and market demand grows in construction, municipal engineering, and commercial housing development, PPR pipes have gained popularity in developed nations. They offer superior technical performance compared to similar products and are renowned for their environmental friendliness, ensuring no heavy metal contamination. In the domestic market, PPR pipes are increasingly favored for transporting drinking water and in food industries, owing to their outstanding environmental protection advantages in pure water pipeline systems for both cold and hot water applications.
Extruder: Material is pushed through by a rotating screw, creating friction and heating the material as it passes through the screen changer or nozzle.
Vacuum Tank: Shapes the pipe and prevents collapse while it cools by spraying it with water.
Belt Puller: Moves material from the vacuum tank to the saw.
Cutoff Saw: Cuts the formed product to the desired length.
Coilers: Spinning arms in a wheel shape that support continuous extrusion.
Corrugators: Mold passes through the nozzle while still connected to the extruder.
Pipe Diameter (mm) | Extruder Model | Downstream | Vacuum Tank | Spraying Cooling Tank | Hauler | Cutter |
16-63 | SJ-50/36 | GF-63 | 6000mm | 6000mm*2 | 2 Caterillars | Fly Cutter |
50-160 | 5J-60/36 | GF-160 | 6000mm | 6000mm*2 | 2 Cartrillars | Non-dust Cutter |
The strong resilience of PPR (Polypropylene Random Copolymer) and PE-RT (Polyethylene Raised Temperature) pipes against high temperatures and pressure, corrosion, and erosion makes them preferred options for plumbing and heating systems. Chemical, physical, and mechanical qualities must all be taken into account when choosing the materials that will be used to make these pipes. In general, high-quality resins with UV stability, such polypropylene, ethylene, and butene, are the primary ingredients utilized in the manufacturing process for PPR pipes. These materials must have the requisite mechanical qualities, such as stiffness, impact resistance, and elongation at break. These requirements include the needed pipe diameter, thickness, and length as well as the intended purpose. The materials should be of good quality, devoid of contaminants, and in compliance with industry requirements, according to the manufacturing line.
Yes, the PPR Pipe Production Line can produce pipes with varying diameters and thicknesses by changing the molds and adjusting the machine settings.
Warranty and technical support vary by manufacturer, but it typically includes a period of coverage for parts and labor, with technical assistance provided by phone or online.
The PPR Pipe Production Line requires regular maintenance including cleaning, regular inspection of components and parts replacement if needed.
Yes, all the components of the PPR Pipe Production Line are readily available for replacement and maintenance purposes and can be ordered through the manufacturer or supplier.
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Building A, Sanxing Industrial Zone, Zhangjiagang City, Jiangsu Prov, China