What materials can be joined using a Socket Fusion Welding Machine?

The Socket Fusion Welding Machine can be used to join materials including polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC).

What temperature range is required for optimal welding performance?

The temperature range required for optimal welding performance depends on the materials being joined, with PE generally requiring a temperature of 200-240°C.

Is operator training required to operate the Socket Fusion Welding Machine?

Yes, operator training is required to operate the Socket Fusion Welding Machine, as proper technique is crucial for achieving a strong and durable weld.

How does the Socket Fusion Welding Machine differ from other techniques?

The Socket Fusion Welding Machine differs from other thermoplastic welding techniques (such as butt fusion and electrofusion) in that it uses a heating tool to melt the outside surfaces of the materials being joined, which are then pressed together until the molten plastic cools and solidifies, creating a welded joint.

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Socket Fusion Welding Machine

Name: Socket Fusion Welding Machine
Brand: Zhang Jia Gang QING CHEN YU Machinery Co., Ltd.

Socket fusion is a major welding method for small diameter pipes. Socket fusion welding machine is mainly used for welding pipes made from HDPE, PPR. Socket fusion welding involves the use of a fitting. The process operation is generally manual. The welding cycle consists of a heating phase and a cooling phase. In socket fusion welding, a socket mounted on a hot plate is used to heat the outside surface of the pipe being welded. On the opposite side of the hot plate, a spigot is used to heat the inside surface of the injection moulded fitting.

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Technical Specification of Socket Fusion Welding Machine

Product name	Socket fusion welding machine for HDPE pipe & PPR pipe
Model	20-32mm	20-63mm	75-110mm
Welding range	20mm, 25mm, 32mm	20mm,25mm,32mm, 40mm,50mm,63mm	75mm, 90mm, 110mm
Power supply	220/230V,50/60Hz	220/230V,50/60Hz	220/230V,50/60Hz
Absorbed Power	600W	800W	1500W
Working Temperature	260℃±10%	260℃±10%	260℃&±10%
Packing Dimension	115 x 50 x 320 mm	175 x 50 x 360 mm	175 x 50 x 395 mm
Weight:	1.75kgs	1.82kgs	3.16kgs
Samples available	Free sample available if small quantity need.
Packing method	Cartons
MOQ	5PCS for each model
Production lead time	Depending on the order quantity. Normally about 20 days for a 20ft container
Warranty time	5 years for normal using
Payment term	T/T or LC at sight
FOB loading port	Ningbo or Shanghai China
Place of origin	China

Features of Socket Fusion Welding Machine

QING CHEN YU brand socket fusion welding machine are practical, easy to handle and safe, the welding machine is available with an adjustable electronic thermoregulator (TE), or with a fixed electronic thermostat (TFE).

This new TFE control system features a new self-diagnostic device, provided with an alarm, which would alert the operator in case of anomaly; at the same time, the heating element would switch off automatically. Thanks to an algorithm PID microcontroller, combined with a platinum sensor, the temperature control system can react faster to the external temperature fluctuations, and guarantee higher reliability and longer durability.

Advantages of Socket Fusion Welding Machine Compared to Other Welding Techniques

Over other welding methods, the socket fusion welding machine offers a number of benefits. The thermoplastic pipe may be joined together with this equipment employing pressure and heat to create a solid, long-lasting junction. The socket fusion welding machine uses a great deal less energy than conventional welding methods like butt fusion welding, saving money on electricity. Furthermore, socket fusion welding machines can more easily join pipes with smaller diameters, which makes them perfect for usage in limited locations. Additionally portable and lightweight, the device offers increased field freedom. All things considered, the socket fusion welding machine provides a practical, dependable, and successful method of attaching thermoplastic pipes and fittings.

How to Ensure Quality Control in Socket Fusion Welding Machine

Quality control is a critical aspect of using Socket Fusion Welding Machines to ensure the integrity and strength of pipe joints. To maintain quality control, regular maintenance checks should be conducted that include inspections of all machine components, including heaters, pressure gauges, and clamps. Additionally, operators should receive comprehensive training on the proper use and maintenance of the machine to guarantee consistent and reliable results. The use of proper welding techniques and procedures can also ensure joint strength, integrity, and longevity. These steps will help ensure consistent and reliable performance of the Socket Fusion Welding Machine, reducing the risk of joint failure and associated costs.

Video of Socket Fusion Welding Machine

FAQs Of Socket Fusion Welding Machine

What temperature range is required for optimal welding performance?

The temperature range required for optimal welding performance depends on the materials being joined, with PE generally requiring a temperature of 200-240°C.
Is operator training required to operate the Socket Fusion Welding Machine?

Yes, operator training is required to operate the Socket Fusion Welding Machine, as proper technique is crucial for achieving a strong and durable weld.
What materials can be joined using a Socket Fusion Welding Machine?

The Socket Fusion Welding Machine can be used to join materials including polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC).
How does the Socket Fusion Welding Machine differ from other techniques?

The Socket Fusion Welding Machine differs from other thermoplastic welding techniques (such as butt fusion and electrofusion) in that it uses a heating tool to melt the outside surfaces of the materials being joined, which are then pressed together until the molten plastic cools and solidifies, creating a welded joint.